Functional Prototyping

We provide customers with complete functional prototypes including varying levels of complexity and a strict adherence to the corresponding 3D model. These functional models range from single piece parts to multi-level assemblies, containing hundreds of components. They are developed with a series of prototyping techniques such as CNC machining, SLA, SLS, short-run molds and sheet metal stampings. The ultimate goal is to provide our client with “production intent” prototypes for marketing evaluation, focus group reviews and regulatory testing.

CNC Fabrication

CNC Milling

CNC Machining

CNC Turning

3D Printing

We leverage our 3D printers often for the initial evaluation of digital models. After determining which material is best fit for the application, (Carbon-Fiber, Kevlar, Fiber-Glass, Nylon, ABS-like plastics) our Boston-based engineers can use this technology to provide a tactile representation of their designs.

In addition to the design verification benefits, we also utilize our 3D printers to support the development of various products. Where applicable, our engineers can combine the technologies of 3D Printing and CNC Machining to rapidly create ultra-precise components.

Stereolithography

Fused Deposition Modeling

Selective Laser Sintering

Laser Cutting

CO2 laser cutting technology enables our engineers to make very intricate 2D shapes and contours in a variety of materials. This machine also allows us to rapidly cut flat patterned layouts that are used for several different bending operations. Ultimately, this tool offers unique features that allow our engineers to develop detailed, complete, and functional products.

Functional Prototyping