Cryogenic Storage System
Our client had an upcoming trade show and needed a full size appearance model for a future product release. We were able to turn around the exterior styling and build the corresponding full scale model within a month. This was accomplished with CNC milling, turning, 3D printing and laser cutting. In addition to fabrication, we also assembled, wired, tested and packaged the system.
2U Front Bezel
We were hired to style, design and develop a front bezel for a 2U rack mount system. We were provided with some basic spatial and marketing requirements and provided our client with a complete design solution including the fabrication of the first volume build.
Rack Mount Tower Server
Our customer wanted to develop a new 96 Node rackmount server tower. The dense population of 1U nodes required unique packaging and in-depth structural analysis. This was a high volume product so we leveraged our DFM&A software tools to help optimize cost.
Lighting Fixture
Our client required rapid fabrication of several large, new style industrial light enclosures. In addition to fabrication, we also supported the corresponding production tooling. This project required multi-axis CNC programming/milling and fixture development. It also required coordination with our vendor and tooling manufacturer to ensure an easy transition to production.
Power Outlet Adapter
We were hired to develop sketches, concepts, and exterior 3D model for an outlet power adapter. The product was ultimately developed to improve styling and ergonomics, while also incorporating DFM&A concepts for possible production implementation.
In-Store Marketing Display
Starting from a design mock-up, we engineered cost effective modular displays for our client intended for large volume manufacturing.
Medical Suturing Device
We were hired to redesign an existing surgical device. Our client was looking to improve styling, manufacturability, and cost. Initially, we provided a comprehensive industrial design which included exterior styling and ergonomics. We then developed appearance models for a focus group to provide visual and tactile feedback. Upon completion, we optimized the existing internal mechanism for ease of assembly as well as integration into production. Lastly, we developed and fabricated the redesigned device for full functional testing.
Blood Gas Critical Care Analyzer
Our client was looking to repackage the exterior of a legacy product to coincide with a software release. We developed a variety of industrial design concepts/appearance models for internal review and focus group evaluation. Upon approval of the exterior styling models, a detailed design of the enclosure was completed and fully documented. Lastly, several functional systems were developed for internal testing and production evaluation.
Automated/Adjustable Injection Mold Device
Our client was looking to develop a new type of injection molding tool, capable of applying a mechanical pre-load to parts prior to over-molding. The resulting tool uses a servomotor to electronically control the applied force before and during the injection molding cycle.
Life-Size Mobile Device
With a pressing time frame before a large trade show, we designed and fabricated an 8 foot mobile device display that incorporated a 70" television for product demonstrations.
Automated Dispensing System Component
Our client required conceptual sketches and industrial design concepts to support the development of their automated dispensing system. This included exterior styling, branding and color schemes compatible with that of the overall system. In addition, we optimized each of these components for DFMA and created appearance models for focus group review.
Assay Container
Our client wanted us to redesign the assay container to reduce cost and make the containers modular as well as able to be "stacked". We integrated snap-fits to eliminate fasteners and provide for easy detachment. To accomplish this, we leveraged our DFMA analysis and developed an injection molded design that allowed for high volume production. In addition, we prototyped several functional models to verify our design.
Museum Exhibit Display
One of the first projects Datum3D ever worked on. We were hired to develop Earth & Moon replicas for a Museum Exhibit. Digital elevation mapping data was used and converted into 3D surfaces in order to develop four foot diameter scaled models. You can still see them today in the Museum of Natural History's Hall of the Universe located in New York City.
Metal Forming Die Set
Our client wanted to develop a new sheet metal stamping die set for large industrial frames. They were looking for a high precision device that could run 24 hours a day to develop millions of parts over its life-time. For this project, a detailed design, full documentation, and a GD&T tolerance study were required before fabrication/assembly. These measures were necessary to ensure the device could handle the rigorous day-to-day work load.
Cryogenic Tubing
Our client required specialized tubing for their medical product that included 4-axis milling and machining to accomplish the extreme precision.
DHS Industrial Camera
This camera was specifically designed for the department of homeland security. Throughout the project, we looked for different ways to reduce cost while using advanced rendering software to help develop an optimal design before fabricating functional prototypes.
Stretch Forming Apparatus
Our client had us develop a custom stretch forming device that fabricated high-tolerance curved turbine seals. This new device not only re-shaped the initial geometry per the required specifications, but also improved manufacturing efficiency.
Molecular Analyzer
We provided turnkey product development services for this molecular analyzer. One aspect of the project required in-depth computational fluid dynamics and thermal testing to ensure internal components maintained appropriate airflow.
Software Training Tablet
Our client asked us to customize a tablet for software developers that housed proprietary hardware within a rugged hand-held enclosure. Our efforts included industrial design and styling of the exterior package as well as laying out densely populated internal hardware. We provided the client with a detailed design and functional prototype for their manufacturing supplier.
In-Store Marketing Display
Starting from a design mock-up, we engineered cost effective modular displays for our client intended for large volume manufacturing.
2U Rack mount Server
We were hired to improve hardware performance, reduce product cost, and simplify manufacturing. To accomplish this design we used our experience with high volume manufacturing processes and DFM&A tools. Fabricating the first volume build in-house also helped our customer reduce cost and improve time-to-market.
Temperature and Pressure Sensor
Our client asked for a temperature and pressure sensing device that would be utilized to monitor highly volatile environments. We provided turnkey product development service from industrial design through first volume build of twenty systems.
Automated Medical Cutting Fixture
Our client came to us needing an automated cutting fixture to accurately slice endoscopic sleeve material. Starting from an initial requirement specification document, we provided a conceptual design that was then mechanically detailed and documented. In addition to the automation and software implementation, the project also included fabrication, assembly, and testing of the turnkey system.
Laser Welding Fixture
Our client came to us needing an elaborate fixture to accurately position turbine blades for multi-axis welding. We designed and fabricated a functional fixture in-house which allowed our client to meet their production deadline for the aircraft industry.
In-Store Marketing Display
Starting from a design mock-up, we engineered cost effective modular displays for our client intended for large volume manufacturing.
Breast MRI & Biopsy System
We were hired to develop a MRI system for breast imaging and biopsy procedures. For this project we provided a turnkey solution including industrial and mechanical design, computer-aided analysis, and prototype fabrication. We also supported the initial production implementation.
Military Smart Container
We were asked to construct a new Smart-Container for the US military that was light weight, collapsible, and tamper proof. The project mandated all facets of product development and required a new exterior frame and base using custom extrusions. We focused on structural integrity and modularity because the containers needed to meet Air Transportability Test Loading Activity (ATTLA) regulatory requirements. These regulations were to ensure portability and safety, while not compromising combat quality.
Handheld GPS Calibrator
For the SGX, a handheld interactive GPS simulator, its multiple molded plastic components and rubber-like grips allowed much freedom in creating designs that convey its high tech function but also its ruggedness and durability. With a focus on styling mechanical functionality, and manufacturing, the Industrial Design of the SGX was of key importance toward creating a successful product.
Fuel Tank Inspection Camera
Presented with strict weight requirements, we developed and prototyped a light weight, articulated camera enclosure for use in hazardous environments.
Firefighter Locator Beacon
Our customer required a low cost hand-held device that had many stringent design requirements including: Highly durable, user-friendly, a water-tight seal, and a compact/sculpted design for easy portability.
Automated Camera Focusing Device
Our customer was looking for an automated camera focusing device that enabled precise linear and rotary motion to adjust the lens focal point. To accomplish this, we leveraged our motion control and automation experience which provided accuracy for the required tolerances. Starting from initial concept, we developed a turnkey solution through the first twenty design verification systems.
Shock-Mount Pan & Tilt Camera
Our client wanted to improve the stability of their existing vehicle mounted pan and tilt camera system. The project required a mechanism redesign to absorb external vibrations and provide camera stability during transport. In addition, we performed a DFM&A review of the entire assembly to help transition into high volume production. The result was a 25% reduction from original cost and a vastly improved shock mount camera system, eliminating 80-90% of the unwanted vibration.
Handheld Endoscopic Device
We were hired to refine the existing endoscopic device to meet all regulatory specifications. The project also included enhancing the exterior styling, developing a detailed 3D model, and creating a functional prototype.
Custom Fragrance Bottle Device
Our client came to us with initial concepts for a custom fragrance bottle device that needed to be both modular and cost effective. We further developed the existing concepts, leveraged our industrial design expertise and began working on a fully developed detailed design. We leveraged rapid prototyping techniques such as CNC Milling and 3D printing to refine our designs and cut out cost before developing five fully functional systems for focus group testing etc.
DIY BigShot Camera
Our client came to us needing turnkey product development services for this DIY BigShot Panoramic Camera. The product is geared towards encouraging young children and students to learn the engineering, general functionality, and assembly of a digital camera. We worked collaboratively with the client to develop initial concepts before moving forward to all other phases of development. The industrial design and DFMA analysis were critical to this project's success. We needed to ensure not only that the toy was enticing for children but also manufacturable for possible high-volume production. The camera has since been featured in several major news outlet articles/videos.
Assay Tube Stand
Our client asked us to develop modular assay tube stands. Starting from concept sketches, we developed a detailed design and produced initial prototypes.
Bike Frame Testing Device
Our customer was looking for an accelerated fatigue testing device that worked for different bike frames. Our efforts included a detailed design, industrial framing, and integration of motion control for a pedal actuating system. In addition, we designed a vision system for monitoring/tracking frame failures.
Helicopter Joystick
Our customer required a redesign of an existing product to reduce part count, simplify exterior geometry and improve functionality. This project required a redesign of the external enclosures for injection molding and a new internal layout of all components to simplify mounting, integrate waterproof seal and improve ergonomics where possible.
Automated Liquid Dispensing Unit
Our customer hired us to develop a high-volume automated dispensing device to fill flu-vaccine cartridges. We developed this project from the ground up including conceptual and detailed designs as well as the fabrication of four functional systems. They are in use at four different facilities around the country.
Multicellular Processing System
Our client was looking to repackage the exterior of a legacy product to coincide with a software release. We developed a variety of industrial design concepts/appearance models for internal review and focus group evaluation. Upon approval of the exterior styling models, a detailed design of the enclosure was completed and fully documented. Lastly, several functional systems were developed for internal testing and production evaluation.
Benchtop Molecular Analyzer
Working from our client's existing design language, we developed multiple styling concepts for a new product family. The resulting designs were realized as appearance models to be used for marketing purposes. Upon completion, we developed the first functional prototypes as well.
Explosion Proof Enclosure
Our client was looking to grow their product family and include new models/configurations that could withstand explosive environments. We created detailed design and manufacturing documentation for their supplier and worked with the appropriate approval agencies to ensure all regulations were met.
Autonomous Measurement Gauge
Our customer was looking to develop a new high-speed measurement gauge device for large steel roll processing systems. Our design incorporated a non-tactile measuring technology that was packaged in a highly styled, very cost effective and ruggedized gauge system.
Load Port Module
Our client was looking to develop a load port module for its new Wafer Handling System. The design specifications included: exterior styling, improved system precision, DFM&A integration, and a 25% cost reduction. In addition, we were required to implement motion control logic and hardware eliminating the existing pneumatics for all axes of motion. Starting with a conceptual sketch, we then leveraged computer-aided design tools and functional prototyping to achieve a cost reduction of 30%. From start to finish the project was complete within 12 weeks.
Robotic Duplicator
Our client hired us to design and fabricate a motion controlled duplicator device that replicated and enlarged custom artwork. The input-arm provided real time digitizing of the artwork while the larger arm accepted various sculpting tools to fabricate the scaled-to-size artwork. This project required detailed engineering, motion control, and structural analysis to assure adjustability, accuracy and durability to carve such large detailed models.
Fire Control Module Box
Our client wanted to develop new fire control panels for commercial usage. The products were developed from the ground-up including industrial design, detailed design, as well as a layout of all assemblies/components. In addition, we provided functional prototypes and manufacturing integration for the client.
Lead Tracer Device
An antiquated existing product required a complete redesign to support new marketing requirements and significant sales growth for this type of technology. This device was completely re-styled for ergonomic improvements as well as re-designed for high volume manufacturing processes. This allowed for a sleek, low cost marketing solution.
Handheld Painting Device
Our customer was an entrepreneur who had an idea for a multi-functional paint-rolling device. The project included early conceptual design sketches, detailed renderings, and a functional prototype that was tested for user functionality and appropriate ergonomic design.
